Innovation achieved with high tech motion

VDL ETG – Solliance

 

“Roll-to-roll” production machine for solar cells
The “roll-to-roll” production machine is a newly developed machine for achieving the large-scale production of flexible solar cells more quickly and with less risk. The specifications and performance are unique in the world. At no point in the machine does the film touch the active side of the substrate.

The challenge
VDL and Solliance began work on developing the machine in 2012 and quickly attracted worldwide interest. A number of projects had to be implemented and new machines built in a short space of time. An exacting and intricate motion control application based on Bosch Rexroth equipment formed the heart of the machine. The challenge here was to deliver the various machines in a working condition within the time available and to do so using newly designed machines whose development was not yet complete. Apart from the motion control application, a new human machine interface also had to be designed and built.

Result
On the basis of the scrum working method and the sober Rotterdam hands-on mentality, Batenburg JB Systems and its team of specialists delivered the machines in working condition and commissioned them. They did so with ongoing close contact with the VDL project team. The final outcome was a more than satisfied client.

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Facts

Customer
VDL ETG

Scope

  • Software engineering for HMI, Motion Control ann Safety
  • Electrical engineering
  • Commisioning

 Systems

  • Bosch Rexroth MLC
  • Bosch Rexroth “Mobile Panel” (HMI)

See also

Reliable software that can be quickly generated!
On the basis of the Schneider M340, JB Systems developed software which enables the software to be automatically generated using the engineering list supplied by Van Aalst. The right HMI screen is also generated from the PLC code by making use of “typicals”.
J-Lay workstation automation
The final result is a flexible and reliable control system for handling the production process (recipe controlled) and controlling a manipulator with 5 interpolating axes.
Successfully upgraded automation of a slitting line, an exemplary project
Batenburg JB Systems successfully migrated the machine within the set conversion period and the subsequent start-up period. The machine complied with the Machinery Directive again and downtimes were reduced thanks to fewer faults.