Successfully upgraded automation of a slitting line, an exemplary project

Outokumpu

Outokumpu is a world leader in the area of stainless steel and high-quality alloys. The Finnish company has production locations around the world. One of these locations is in Terneuzen. This is where the steel rolls, which can weigh more than 30,000 kg, are processed into strips or plates. In order to be able to process the rolls, the company from Zeeuw has 4 high-tech production lines that process the rolls of steel with very high speed and precision into plates and strips of the correct dimensions.

The challenge
The control system (Siemens S5) of one of these lines was outdated, no longer fulfilled the Machinery Directive, and therefore had to be replaced. Because shutting down production costs money, a very short conversion period of just 5 weeks was arranged for the machine upgrade.


Result
The client called it “a model for all other projects”! Batenburg JB Systems successfully migrated the machine within the set conversion period and the subsequent start-up period. The machine complied with the Machinery Directive again and downtimes were reduced thanks to fewer faults.

 

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Facts

Customer

Outokumpu

Scope

  • Concept design
  • Software design
  • Software specification
  • Software engineering
  • Electrical engineering
  • Panel construction
  • Installation work
  • Testing
  • Commisioning
  • Documentation

Systemen

  • Siemens S7- 400
  • Siemens S7-300 Safety
  • WinCC
  • Profisafe network
  • ASI-F

See also

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Hil-simulation Pilegripper
Batenburg JB Systems realized a HIL-simulation of the complete system. The simulation consists of dynamic models of the hydraulic and mechanical system and a functional simulation in Winmod to validate the PLC program.